As technology and customer needs evolve, AZCO is well positioned to adapt and capitalize on thinking beyond traditional construction methods by using today’s technology and innovations to significantly improve solar field installation and help accelerate Wisconsin’s transition to cleaner, renewable energy.
For example, in July 2021 AZCO began working with Alliant Energy’s Wisconsin Clean Energy Blueprint Solar construction program. Through planning ahead and managing risks, 2023 was a year filled with completing nine solar projects and delivering zero-fuel-cost energy to the grid.
Not all projects were a piece of cake and easy to install. Challenges included complex geotechnical studies, and test pile installation that indicated foundations often filled with rocks interrupting underground scope, pile driving, trenching and subsequent cable installation. Confronted with the wettest weather conditions on record at one of the sites, planning and managing risks was paramount to commissioning in phases and completing the projects on time — even ahead of schedule.
Thinking beyond traditional construction, our team translated the solar site panel designs to the field using GPS technology for accurate positioning of the construction equipment. The software and hardware needed were installed on pile drivers, skid steers and survey equipment, information was loaded into each for precise helical pile and cable installation coordinates.
Overcoming the cobble and rock obstructions, the crew then transitioned to installing bi-facial panels, meaning they collect energy directly from the sun and light that reflects from the ground. To adapt to the schedule, the team used custom-built trailers to handle cable so multiple circuits could be pulled at once, using mechanical methods to load, unload and pull. This limited exposure to muscle strains and injury while capitalizing on productivity.
Planning ahead, adapting to schedule and conditions, and innovatively using technology keeps our projects moving forward and builds stronger communities.
Company: AZCO INC.
Innovation: Using technology in industrial construction
azco-inc.com
